Product Design
Ergonomic Rear Door Handling System
Ergonomic product and mechanism design
Context
The rear doors were previously installed manually by two or three operators. The project addressed this handling task as an ergonomic product and mechanism design challenge.
Objective
To improve ergonomics and optimize the people required for the operation through a manufacturable handling solution.
Creative Concept
Alternative handling concepts were explored before the selected solution was developed in 3D for controlled rear-door installation.
Role & Responsibilities
Concept alternatives, selected-system development, 3D modeling and manufacturing documentation for the metal workshop.
Creative Process
Operational Analysis
Manual installation by two or three operators reviewed as the starting condition.
Concept Alternatives
Different handling approaches explored against ergonomic and production needs.
Selected System Development
The chosen solution developed in 3D for the rear-door operation.
Manufacturing Documentation
Technical documentation prepared for fabrication by the metal workshop.
Workshop Handover
The developed system delivered for workshop review and manufacturing.
Visual Development
Final Result
A selected handling solution developed in 3D and documented for manufacture by a metal workshop, with the aim of improving ergonomics and resource use.